Company: Leading Pharmaceutical Manufacturer
Challenge: Manual data collection leading to inefficiencies, lack of real-time visibility into Overall Equipment Effectiveness (OEE), and delayed decision-making.
To implement an interactive data collection screen and a real-time OEE dashboard to improve production monitoring, reduce downtime, and enhance operational efficiency while complying with GMP (Good Manufacturing Practices) and FDA 21 CFR Part 11 regulations.
Touchscreen HMI (Human-Machine Interface) installed at key production stations.
Barcode/QR Code Scanning for batch tracking and material verification.
Automated Data Logging to replace paper-based records, reducing human errors.
Real-time Alerts for deviations (e.g., temperature, pressure, or speed variations).
Cloud-Based Dashboard accessible to managers and operators via tablets/desktops.
Key Metrics Tracked:
Availability (Downtime tracking)
Performance (Speed losses)
Quality (Reject rate & first-pass yield)
Automated Reports for shift-wise, machine-wise, and product-wise OEE analysis.
Predictive Analytics for maintenance scheduling to reduce unplanned downtime.