Industrial IT/OT Solutions
For decades, operational technology (OT) — PLCs, SCADA systems, DCS, sensors, actuators — and enterprise IT systems lived in separate worlds. That separation is no longer viable in a data-driven industrial landscape. Our OT/IT convergence practice creates secure, reliable bridges between the plant floor and the enterprise.
We connect your SCADA and control systems to enterprise data platforms, implement secure industrial DMZ architectures, and ensure the integrity and availability of both operational and information systems throughout the integration process.
- OT/IT network architecture design and segmentation
- SCADA, PLC, and DCS data connectivity and historian integration
- Industrial DMZ design and cybersecurity controls
- OPC-UA, Modbus, MQTT, and industrial protocol bridging
- Real-time data streaming from plant floor to enterprise systems
- Condition monitoring and predictive maintenance enablement
- Remote monitoring and secure remote access for industrial assets
Industry 4.0 / Smart Factory
Industry 4.0 is not a product you buy — it's a capability you build. Our Smart Factory practice guides manufacturers through the practical transformation from traditional production environments to intelligent, connected facilities where machines, people, and systems collaborate in real time.
We design and implement IIoT architectures, deploy edge computing nodes, connect machine data to analytics platforms, and build the digital twin foundations that enable predictive rather than reactive operations.
- Industry 4.0 readiness assessment and maturity modelling
- IIoT architecture design and sensor deployment strategy
- Edge computing and fog layer implementation
- Digital twin design and real-time asset modelling
- Predictive maintenance and anomaly detection systems
- Connected worker solutions and AR/wearable integration
- Energy monitoring, sustainability dashboards, and ESG reporting
Industrial Data Systems
Manufacturing Execution Systems, Laboratory Information Management Systems, and Warehouse Management Systems are the operational backbone of industrial enterprises. Implemented and integrated well, they create a seamless digital thread from customer order through production to dispatch.
We select, configure, integrate, and optimise these systems — ensuring they communicate with your ERP, quality platforms, and upstream/downstream partners to eliminate manual re-keying and create a single source of operational truth.
- MES selection, implementation, and production scheduling integration
- LIMS implementation for laboratory and quality management
- WMS configuration, slotting optimisation, and 3PL connectivity
- ERP-to-MES/WMS bi-directional integration and data mapping
- Quality management system (QMS) integration and compliance workflows
- Batch traceability, genealogy, and serialisation
- Reporting, OEE calculation, and production analytics
Identification & Traceability
Every product, asset, pallet, and container in your facility carries a story — where it came from, what happened to it, and where it went. Our identification and traceability practice ensures that story is always captured, always accessible, and always accurate.
From barcode label design and printing automation to RFID gate deployment and full serialisation programmes for regulated industries, we implement end-to-end traceability that satisfies customers, auditors, and regulators alike.
- Barcode and label design, print management, and automation
- RFID hardware selection, deployment, and reader network design
- Asset tracking and real-time location systems (RTLS)
- Pallet, carton, and item-level serialisation
- GS1 compliance — GTIN, SSCC, GLN, GS1-128, DataMatrix
- Cold chain monitoring and environmental compliance tracking
- Full integration with ERP, WMS, MES, and 3PL systems